3D Printed Car Accessories Give New Peugeot 308 High-Tech Flair – 3DPrint.com

Peugeot’s car or truck equipment will advance to new heights now that the French car…

Peugeot’s car or truck equipment will advance to new heights now that the French car manufacturer is leveraging the technological innovation, as nicely as a brand new versatile polymer, to give shoppers a assortment of components for its new 308 compact hatchback. Explained as “innovative, modern day, technological and groundbreaking,” the most recent components for Peugeot’s 308 final result from a joint hard work among Peugeot, HP, large-general performance coatings and composites developer Mäder, and the additive producing professionals at ERPRO.

Peugeot’s 3D printed phone or card holder. Picture courtesy of Stellantis.

The consequence is a sequence of specialised extras, including a sunglass holder, a can holder, and a cellular phone or cardholder explicitly established for the new Peugeot 308. Produced employing the most recent HP Multi Jet Fusion 3D printing technology, the items are not just ground breaking but also “pleasant to the touch, gentle, stable and easy to use.” According to the model, they go a extensive way in improving the car’s interior, which showcases a new generation of Peugeot’s i-Cockpit––a patented new design and style that revolutionizes the driver’s cockpit via superior ergonomics, head-up digital instrument displays, and interactive touchscreen technology.

In accordance to the manufacturer, this is just a single of the very first 3D printing used at Peugeot, as the business plans to proceed employing it for far more technical pieces in long run auto versions. Furthermore, as portion of the PSA Team, which just lately merged with Fiat Chrysler Vehicles (FCA) to make Stellantis, Peugeot is now a sister enterprise to 13 other car or truck makers, including Dodge, Jeep, and Maserati, so on the lookout at the greater photograph, we can think about that the use of additive producing will trickle down to the other brands less than the Stellantis umbrella.

Peugeot relied on HPs Multi Jet Fusion 3D printing to make car or truck extras. Graphic courtesy of Stellantis.

For the new car’s 3D printed extras, Peugeot’s Design and style, Products, and Investigate and Growth teams made them after a in-depth analysis of how customers use storage in the automobile. As traditional resources did not meet up with the requirements, the Colors and Supplies workforce within Peugeot’s design and style section labored with its associates to create a a lot more progressive material to go well with this purpose and determined that 3D printing was the greatest resolution for the task.

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According to the automaker, additive production adapts to the requires of an increasingly demanding and unpredictable market place, supporting build personalized objects and equipment with no needing high priced molds and production tools. An additional fantastic advantage of the engineering that the workforce deemed is its sustainability.

When 3D printing was preferred as the producing technologies, the teams determined to use a new flexible, malleable, and strong polymer. For this task, they went with the multi-purpose thermoplastic polyurethane (TPU) powder Ultrasint, made by HP and BASF, which offers makers the capacity to customize plastic parts. TPU has extremely significant course of action stability and is one of the highest throughputs for flexible elements in the 3D printing market place, building it fantastic for serial generation with HP Jet Fusion 3D printers. On top of that, the manufacturing method is small, can be created to evaluate, and the result is an accent with hugely precise aspects many thanks to incredibly fine molecules.

Peugeot's 3D printed half cup holder

Peugeot’s 3D printed 50 percent-cup holder. Impression courtesy of Stellantis.

When the construct is total, the entire powder bed with the encapsulated sections is sent to a processing station where most of the remaining powder is taken out by vacuum suction. The sections are then sandblasted to eliminate the powder residue in advance of going to the finishing division, where by they are painted to strengthen aesthetics. According to ERPRO’s Director, Cyrille Vue, it took the staff two many years to finish producing the accessories and qualifying them. However, the final result is what he explained as an “incredible selection of 3D printed components that we are going to develop in collection and utilizing additive manufacturing.”

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Sleek and progressive, the ensuing 3D printed add-ons are obtainable in two hues, black, and mint environmentally friendly, at the Peugeot Way of living shop. For illustration, the 3D printed telephone holder is bought for €49.20 ($54) and makes it possible for motorists to put telephones or cards down in the 308s automatic gearbox. Likewise, the cup holder fifty percent module lets travellers established their cans or cups and is offered for €33 ($36.25).

Peugeot's 3D printed double cup holder in black and mint colors.

Peugeot’s 3D printed double cup holder in black and mint colours. Image courtesy of Stellantis.

Boasting a large amount of firsts, the model was among the very first companies to use HP’s Multi Jet Fusion 3D printing engineering to establish a array of motor vehicle add-ons. Additionally, the use of TPU in a auto inside is an fully new strategy, which Stellantis has now patented.

So far, other auto suppliers have introduced CAD data files to aid buyers 3D print incorporate-ons compatible with their cars and trucks. For case in point, in February 2022, Ford launched files to 3D print equipment for its new 2022 Maverick truck, this sort of as for the storage location underneath the rear seats and its slotted extras named the Ford Integrated Tether Process (Matches). Previously, Mini Cooper also provided homeowners of its Cooper hardtops and convertibles the capacity to customise their cars as an aftermarket services employing 3D printing technologies.